Influence of Cu Powder in Joining of Dissimilar Aluminium Alloys by Using Friction Stir Welding
[1]
S. V. Gurupranes, Mechanical Engineering Department, Coimbatore Institute of Technology, Coimbatore, India.
[2]
R. Sivasubramanian, Mechanical Engineering Department, Coimbatore Institute of Technology, Coimbatore, India.
In this research article, aluminium alloy plates of 6mm thickness AA5052 and AA6061 are to be joined by using friction stir welding (FSW). Present study aims at investigating the influence of the process parameters on the mechanical properties such as tensile strength and hardness of the dissimilar metal adding of copper powder. Using design of experiments Taguchi’s experimental L9 layout was used to carry out the experiments with addition of copper powder. Threaded pin tool geometry was used for conducting the experiments. Based on the results and Taguchi analysis it was found that 900 rpm and welding speed of, 40 mm/min, 4KN, 20 degree was found for the maximum tensile strength (162.233N/mm2), with addition of copper powder. 1000 rpm and welding speed of, 45 mm/min, 4KN, 10 degree was found for the maximum hardness (18 HRA), with addition of copper powder
Aluminium Alloy, Friction Stir Welding, Tensile Strength, Micro Hardness, Taguchi’s Method, Theaded Pin Tool
[1]
Siva Kumar, Vignesh Bose, D. Raguraman, D. Muruganandam “Review paper on Friction Stir Welding of various Aluminium Alloys”, IOSR Journal Mechanical & Civil Engineering–(2014)
[2]
Elongovan K, Bakasubramanian V “Influences of tool pin and profile & tool shoulder diameter on the formation of friction stir welding in AA6061 aluminium alloys” Mater Des 29(2); 362–373.
[3]
C. Devanathan, A. Murugan, A. Suresh Babu “Optimization of process parameter in friction stir welding of AA6063”, International Journal of Design & Manufacturing Technology (LJDMT)–(2013)
[4]
N. Murugan, R. Palanivel, P. Koshy Mathews, I. Dinaharan “Effect of tool rotational speed & pin profile on microstructure & tensile strength of dissimilar friction stir welded AA5083-H11 & AA6351–T6 aluminium alloys.” Material & design volume 40, Pages 7-16.
[5]
S. K. Park, S. T. Hong, J. H. Park, K. Y. Park. Y. J Kwon & H. J. Son “ Effect of Material locations on properties of friction stir welding joints of dissimilar aluminium alloys” Science and Technology of welding & Joining, vol. 15, pp 331-336.
[6]
Zhang F, Xuexuan S, Ziyong C. Zuoren “ Effect of welding parameter on microstructure & mechanical properties of friction stir welded joints of a super high strength Al-Zn-Mg-Cu aluminium alloy” Mater Des. 67 483–91.
[7]
Qasim M Doos, Bashar, Abdul wahab “Experimental study of friction stir welding of AA6061–T6 Aluminium pipe” International Journal of Mechanical Engineering and Robotics vol. 2012.
[8]
A. M muhammed, Muhsin J. J “ Effect of friction stir welding parameter (Rotation & Tramsverse) speed on the transient temperature distribution in friction stir welding of AA7020-T53” ARPN Journal of Engineering & Applied Science, pp. 436–446.
[9]
Mahabunphachai. S, Koc, M., “Investigation on forming of aluminium 5052 & 6061 sheet alloy at warm temperatures” materials & Design 31, pp. 2422-2434.
[10]
A. C. Somasekharan, L. E Murr., “Microstructure in friction stir welded dissimilar magnesium alloys & magnesium alloys to AA6061-T6 aluminium alloy”. vollume 52, Issue 1, pp. 49-64.